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Piezoresistive silicon VS Ceramic VS Sputtered Film VS Strain VS Ceramic Capacitive Pressure Sensors: Which One to Choose?

Sep 22 , 2023

Pressure sensors are important components in a variety of industries and applications. Several of the most common pressure sensors are types of piezoresistive silicon, sputtered thin film, ceramic thick film, strain, and ceramic capacitive. Each type has its own advantages and disadvantages.

In this article, we will conduct a comparative study of these pressure sensors and discuss their advantages and limitations, as well as the applications they can be adapted to.

Piezoresistive Silicon Pressure Sensor

  • High accuracy, good stability, and high sensitivity
  • Suitable for small pressure measurement, static pressure measurement, and low-frequency dynamic pressure measurement
  • Large signal output

Piezoresistive Silicon Pressure Sensor

Limitations

  • Susceptible to temperature drift, requiring temperature compensation
  • Not suitable for high-pressure measurements
  • Vulnerable to impact
  • Prone to deformation under high-frequency dynamic pressure

 

Ceramic Thick Film Pressure Sensor

  • Relatively low cost
  • Good corrosion resistance
  • Wide operating temperature range
  • Generally suitable for medium and large pressure measurements

Ceramic Thick Film Pressure Sensor

Limitations

  • Accuracy is generally not high
  • Temperature drift typically stays within 1% F.S
  • Fragile large diaphragm
  • Not suitable for engineering hydraulics
  • Requiring buffer damping in variable frequency water supply applications

 

Strain Pressure Sensor

  • Low cost with mature technology
  • Suitable for medium and large pressure measurements

Limitations

  • Weak overload capability
  • Large temperature drift
  • Unsuitable for measuring small range pressures

       

      Sputtered Thin Film Pressure Sensor

      • Known for high long-term stability and reliability
      • All the above-mentioned limitations are not included

      Sputtered Thin Film Pressure Sensor

      Limitations

      • Not suitable for pressure ranges less than 1 MPa

       

      Ceramic Capacitive Pressure Sensor

      • Designed for extreme environments with aggressive media and overload potential
      • Offering excellent long-term stability and minimal hysteresis
      • High sensitivity
      • Less affected by temperature variations compared to other technologies
      • Suitable for applications with common temperature changes

      Ceramic Capacitive Pressure Sensor

      Limitations

      • For small pressure measurements due to limited high-end range

       

      Conclusion

      Each type of pressure sensor has its own significance and specific application domain. They possess distinct characteristics and performance attributes, which render them suitable for a variety of applications.

      Still not sure which one to choose? Contact our professional engineers for pressure sensor type selection.

      FAQs

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